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Making Molds

Using partial areas of the mold can create interesting bits and pieces!

Stamps are a kind of tool that makes repetition in clay or ink a snap--and molds do the same job in reverse! By pressing a textured or dimensional object in a mold material and allowing it to set, a reusable negative-image tool is formed. Molds can be made out of plaster, rubber, metal, silicone, and polymer clay itself--of course!

One kind of polymer clay especially made for making molds is Super Elasticlay, manufactured by Polyform and sold in 8oz. bars. It is much softer than the other clays, and takes an impression well. It should be kneaded up for a minute or so to prepare it for use.

The original piece to be cast must be treated with a mold release such as talcum powder or cornstarch. Brush it all over the object including the edges, then press the piece onto a like-sized lump of Super Elasticlay placed on the work surface. Do this smoothly, without rocking or setting it at an angle. This takes a bit of practice!

Super Elasticlay will not harden until it is baked, and many original pieces may not withstand baking, so it is advisable to remove the object by pulling it cleanly up and away from the mold. Check to see that the mold is a clean impression--if not, wad it up and try again. Then bake according to directions and do NOT over bake. Super Elasticlay molds remain flexible for a while, but harden over time and will crack with heavy use and age, particularly in a dry climate. I am told that oiling the molds lightly with vegetable or mineral oil is helpful in maintaining the molds and keeping them from drying out.

Polymer clay rolled out flat into sheets can be textured with stamps, lace, pasta, wires, and all sorts of items to make Texture Sheets for transferring your own overall / large scale patterns to clay. All polymer clay, including Super Elasticlay molds should also be used with a release when making new pulls from the mold. Some people use a fine spray of water, or powder. For more information read Create A Polymer Clay Impression.

The picture above left shows an original face modeled from some scrap clay. After it was baked, molds were made using Super Elasticlay (cream colored mold) and another product called Miracle Mold (pink colored mold) After each mold was completed, a lump of flesh colored clay was pressed into each, and the pull is shown next to it. Both molds make detailed copies as both Elasticlay and Miracle Mold start out very soft, and capture even tiny details in the molds. This precision is particularly keen in the Miracle Mold. The original polymer clay face and the two glass buttons shown below were each cast using the Miracle Mold.

Miracle Mold is not a polymer clay, but rather a two part silicone molding material. It comes in two separate containers, and the silicone and the catalyst are mixed together in equal parts at the time of use--mix till the colors blend to a uniform pink, and then press the item to be molded into a smooth ball of the Miracle Mold. No release agent is ever needed. Check to make certain that the item is cleanly embedded but don't rock it or move it around. The Miracle Mold material begins to set up VERY quickly, and in just a few minutes becomes too stiff to take as clean an impression, so it is important to mix it up in small batches that are going to be used immediately. Depending on the size of the cast item, it will take between five and thirty minutes to set up completely. The finished silicone molds stays very flexible and they will "pop" right off the item being cast. Clay can be baked directly inside these molds (this includes the liquid polymer clays), or raw clay pulls can be popped put easily and then altered before baking.
I like the molds I make with this stuff so much that I re-cast all my button molds and faces using it, and have used it to create all my new molds for several years now.

For more information about Miracle Mold, visit the Puffinalia website at: http://www.puffinalia.com

Pulls from both the button molds and the face mold were made using a pale terra cotta colored clay. Details with more clay were added and the piece was baked to form an original that is also first generation repeat of the original face and buttons. This piece was cast in the silicone Miracle Mold as well.

Making large and complex molds like these does use up a lot of molding material, and also offers more opportunity for small errors. Its a good idea to practice making molds for a while with Super Elasticlay or other soft polymer clays before moving up to Miracle Mold. Even now that my mold-making skills are in good practice, I like to try the larger pieces like doll faces in polymer clay first. This allows me to see how the pull from the mold will look---sometimes I don't like it enough to commit it to silicone, and its easy enough to check it first, then remake or remodel the original piece as needed! Miracle Mold gives a very high quality impression. It is well worth the investment for the serious professional who wants precise detail in their casts, and also for those who work in other media like PMC (Miracle Mold can be heated to over 600 degrees) or paper. The word from Puffinalia's chemist is that these molds will last a lifetime, and stay flexible.

When a small irregularity in a mold--whatever its composition--occurs, it still can be a valuable tool. There is a slight flaw around one of the eyes in this complex mold shown above right, but it is quite easy to smooth that out before baking.


The first piece on the left (of the four above) is the original used in making the mold. It has been stained with black acrylic paint, Varathane, and copper Pearl-Ex Powder. The other three faces are pulls from the mold. Though two generations away from the original face, the detail is still clear. Different colored clays, powders, paints and stains are used to give the different finishes to each.

The faces shown below are pulls from the Miracle Mold of the original face. The first face on the left is direct from the mold with no smoothing. Very little clean-up is required with these molds. Notice how a little acrylic paint, mixed with Varathane as a binder, really changes the look of the features! The amount of "makeup" applied to a baked face changes the character's look--go from innocent to high fashion complete with slick lip color and eyeliner...its all in the application, done in steps and layers.

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click here to see face cabochons and pendants