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Making Faces & Making Molds--Part
Three
Here's how to make a mold using an original face
made of polymer clay.
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There are several brands of RTV (Room Temperature Vulcanizing) Silicone
mold making compounds on the market and available to sculptors today.
Shown in this tutorial is Amazing
Mold Putty. This two part compound is sold in 2/3 pound boxes and also
in bulk; check their website for more information.
The set comes with complete (and well written!) instructions for use,
and two containers, one of Part A and one of Part B as shown here. Separate,
the two remain waiting for use.
However, when mixed, the two parts firm up very quickly. Have your originals
available and ready to cast before you start to combine the two parts.
Temperature also affects set-up time, and the mixed putty cures much
faster in warmer temperatures. The warmer the temperature, the shorter the
work time and demolding times will be. |
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Equal parts of each by weight or by volume are mixed in a 1-1 ratio.
Roll and squash the yellow and white portions between your hands quickly
and firmly to blend to an even color. It is best to achieve this in a minute
or less.
As a general rule of thumb, you want to mix an amount just a bit larger
in bulk than you used in creating the original piece. It is helpful to have
a small item or two ready to cast at the same time just in case you mix
up too much--it wont stay workable for more than three or four minutes.
During that three minute time frame, mix the putty together thoroughly
and then roll it into a smooth ball. Start with the high point on the item--in
this case the nose--and begin to press the putty over the original. |
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Working quickly, press the silicone all around the original piece, making
sure good contact with all areas is achieved.
Fabulous detail can be gotten with molds cast in this manner, but only
if the putty is in contact with them!
Continue to press into place until the original is completely covered.
Be careful not to expose any portions like the tip of the nose!
Remember to work fast, and then stop--do not rearrange the compound after
it has started to set up and harden. Use enough putty mix that there are
no holes and at least 1/4 inch around the sides. |
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The picture at left shows the back of the mold and original but DO NOT
flip your mold until it has had a chance to harden up completely. Moving
it around during curing will deform your mold.
The putty will stick to itself, and if you have thin parts after de-molding,
an additional amount can be mixed and used to reinforce the thin spot.
However, be sure to completely cover all areas on the first covering
as patch lines will otherwise show on your pulls. |
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Although you can make VERY thin molds and texture sheets, faces take
a bit of pressure to fill and the mold will last for many years and hundreds
of pulls if properly made in the first place.
Allow the piece to rest in the mold undisturbed as the silicone cures.
This can take 20-25 minutes at normal room temperatures, or as long as 40
minutes if the room or the putty is cold. It is better to be patient a bit
longer and create a clean impression.
Curing time can be speeded up by heating under a heat lamp or in an oven
set to 150 degrees F for 10-15 minutes. |
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When the mold is completely cured, you will be able to poke it with a
tool or fingernail and not have any deformation of the surface.
The rubbery mold can easily be flexed to release the original. The mold
and original shown here display the detail that is possible.
If there are minor flaws in the mold because the material was not in full
contact with the original, don't despair, as these flaws can often be easily
fixed in the smoothing and refining of each pull made from the mold.
I have better results if I allow a mold to rest several hours or overnight
before its first use. |
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While waiting, I've mixed an ivory colored clay using white, translucent
and ecru.This mix gives me a faux-ivory that I find very appealing.
However, any color can be used, and it need not even be fleshy at all!
Red clay makes lovely devil faces, and masks come in all sorts of colors.
Whatever the color, start with a ball of clay and then shape one end
into a bulbous point.
Make sure that the clay is fully conditioned and warm enough to be easily
pliable. |
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Unlike polymer clay or plaster molds, these flexible molds require no
mold release.
Simple press the point of the ball of clay into the nose cavity.
If you do not start with that point, the resulting nose will be flat
as the clay will not fill the cavity as would a liquid like melted soap
or chocolate.
Press the clay into the mold firmly. Fill the entire space and push evenly
and thoroughly into the mold to get the best detail. |
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If you have too much clay the piece will overflow the mold, and
this is not desirable when making face masks or faces meant to be glued
to a flat surface. If this occurs, simply remove the clay and start over
with a bit less clay.
Once you find the "just right" amount, you may wish to cut
many equal pieces if you are making several at a time.
You can also use smaller amounts and only fill part of the mold, and
this results in some very interesting fragments. |
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For ease in removing raw clay with little distortion, use a puller
piece. This is simply a warmed up chunk of clay that is pushed firmly onto
the thick part of the piece. Lift and pull the clay from the mold. I usually
make use of a scrap of the clay that is being used, as strong colors may
leave a visible residue on the back.
Try to do this from the middle or top sections but not the edges as smaller
thinner sections are more easily deformed. If you do it from the chin area,
the nose will be pulled upwards and may be difficult to reshape. |
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If you are having difficulty getting a clean pull from the mold, make
sure that the clay is warm when it goes in, and then allow it to rest and
cool before removing the clay.
As polymer clay is thermally reactive, it softens when warm and becomes
more firm when cool.
If you are having a heat wave and the clay is particularly sticky, put
it in the refrigerator for ten minutes before removing from the mold.
After removing the pull, smooth and refine the surface of the clay as
needed. |
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NEXT--Using pulls from the mold and dressing them |